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ReElement Technologies Expands Commercial Capabilities to Include Delivery of 99.99% - 99.999% Separated Rare Earth & Critical Minerals for U.S. Commercial and Defense Supply Chains

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ReElement Technologies, a portfolio company of American Resources Corporation (NASDAQ:AREC), has announced significant expansion of its commercial capabilities in rare earth and critical mineral refining. The company is now producing ultra-high purity separated elements (99.99% - 99.999%) for U.S. defense and commercial supply chains.

The company's current production focuses on high-purity Yttrium, Gadolinium, Samarium, Germanium, Gallium, and Terbium at its Noblesville, Indiana facility. ReElement plans to transition larger-scale production to a 400,000 square foot facility in Marion, Indiana in early 2026. The Noblesville facility can support up to 200 metric tons annually, while the Marion facility targets initial capacity of up to 4,400 metric tons per year.

ReElement employs a unique chromatographic separation technology using aqueous chemistry, eliminating toxic solvents. The company achieves over 90% material recovery rates and offers competitive pricing with Asian Metal Index. Through its tolling model, customers can capitalize their dedicated production lines within ReElement's Marion facility, potentially reducing long-term costs below Asian market prices.

ReElement Technologies, società controllata da American Resources Corporation (NASDAQ:AREC), ha annunciato un'importante espansione delle sue capacità commerciali nella raffinazione di terre rare e minerali critici. L'azienda produce ora elementi separati ad altissima purezza (99,99% - 99,999%) destinati alle catene di approvvigionamento della difesa e del commercio statunitensi.

La produzione attuale si concentra su Ittrio, Gadolinio, Samario, Germanio, Gallio e Terbio ad alta purezza, presso l'impianto di Noblesville, Indiana. ReElement prevede di trasferire la produzione su larga scala in un impianto di 37.000 metri quadrati a Marion, Indiana all'inizio del 2026. L'impianto di Noblesville supporta fino a 200 tonnellate metriche all'anno, mentre quello di Marion punta a una capacità iniziale fino a 4.400 tonnellate metriche annue.

ReElement utilizza una tecnologia unica di separazione cromatografica basata su chimica acquosa, eliminando l'uso di solventi tossici. L'azienda raggiunge oltre il 90% di recupero del materiale e offre prezzi competitivi rispetto all'Asian Metal Index. Attraverso il modello di lavorazione conto terzi, i clienti possono dedicare linee di produzione all'interno dell'impianto di Marion, potenzialmente riducendo i costi a lungo termine al di sotto dei prezzi di mercato asiatici.

ReElement Technologies, una empresa del portafolio de American Resources Corporation (NASDAQ:AREC), ha anunciado una expansión significativa de sus capacidades comerciales en el refinado de tierras raras y minerales críticos. La compañía ahora produce elementos separados de ultra alta pureza (99.99% - 99.999%) para las cadenas de suministro de defensa y comercio de EE. UU.

La producción actual se centra en Ytrio, Gadolinio, Samario, Germanio, Galio y Terbio de alta pureza en su planta de Noblesville, Indiana. ReElement planea trasladar la producción a mayor escala a una instalación de 400,000 pies cuadrados en Marion, Indiana a principios de 2026. La planta de Noblesville puede soportar hasta 200 toneladas métricas anuales, mientras que la de Marion apunta a una capacidad inicial de hasta 4,400 toneladas métricas por año.

ReElement utiliza una tecnología única de separación cromatográfica con química acuosa, eliminando solventes tóxicos. La empresa logra tasas de recuperación de material superiores al 90% y ofrece precios competitivos con el Asian Metal Index. A través de su modelo de peaje, los clientes pueden capitalizar sus líneas de producción dedicadas dentro de la instalación de Marion, lo que podría reducir los costos a largo plazo por debajo de los precios del mercado asiático.

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ReElementëŠ� ë…특í•� 수용ì•� 화학 기반 í¬ë¡œë§ˆí† ê·¸ëž˜í”� 분리 기술ì� 사용하여 유ë…ì„� 용매ë¥� 제거합니ë‹�. 회사ëŠ� 90% ì´ìƒì� 재료 회수ìœ�ì� 달성하며, Asian Metal Index와 ê²½ìŸë � 있는 ê°€ê²©ì„ ì œê³µí•©ë‹ˆë‹�. 통행ë£� 모ë¸ì� 통해 ê³ ê°ì€ 매리ì–� 시설 ë‚� ì „ìš© ìƒì‚° ë¼ì¸ì� 활용하여 장기 비용ì� 아시ì•� 시장 ê°€ê²� ì´í•˜ë¡� 낮출 ìˆ� 있습니다.

ReElement Technologies, une société du portefeuille d'American Resources Corporation (NASDAQ:AREC), a annoncé une expansion significative de ses capacités commerciales dans le raffinage des terres rares et des minéraux critiques. L'entreprise produit désormais des éléments séparés à ultra-haute pureté (99,99% - 99,999%) destinés aux chaînes d'approvisionnement de la défense et du commerce aux États-Unis.

La production actuelle de la société se concentre sur des yttrium, gadolinium, samarium, germanium, gallium et terbium de haute pureté dans son installation de Noblesville, Indiana. ReElement prévoit de transférer la production à plus grande échelle dans une installation de 400 000 pieds carrés à Marion, Indiana début 2026. L'installation de Noblesville peut soutenir jusqu'à 200 tonnes métriques par an, tandis que celle de Marion vise une capacité initiale allant jusqu'à 4 400 tonnes métriques par an.

ReElement utilise une technologie unique de séparation chromatographique basée sur la chimie aqueuse, éliminant les solvants toxiques. L'entreprise atteint des taux de récupération de matériaux supérieurs à 90% et offre des prix compétitifs par rapport à l'Asian Metal Index. Grâce à son modèle de sous-traitance, les clients peuvent capitaliser leurs lignes de production dédiées au sein de l'installation de Marion, ce qui pourrait réduire les coûts à long terme en dessous des prix du marché asiatique.

ReElement Technologies, ein Unternehmen im Portfolio von American Resources Corporation (NASDAQ:AREC), hat eine bedeutende Erweiterung seiner kommerziellen Kapazitäten in der Raffination von seltenen Erden und kritischen Mineralien angekündigt. Das Unternehmen produziert nun ultrahochreine getrennte Elemente (99,99% - 99,999%) für die US-Verteidigungs- und Handelslieferketten.

Die aktuelle Produktion konzentriert sich auf hochreine Yttrium, Gadolinium, Samarium, Germanium, Gallium und Terbium in der Anlage in Noblesville, Indiana. ReElement plant, die großtechnische Produktion Anfang 2026 in eine 400.000 Quadratfuß große Anlage in Marion, Indiana zu verlagern. Die Anlage in Noblesville kann bis zu 200 metrische Tonnen jährlich unterstützen, während die Anlage in Marion eine Anfangskapazität von bis zu 4.400 metrischen Tonnen pro Jahr anstrebt.

ReElement verwendet eine einzigartige chromatographische Trennungstechnologie mit wässriger Chemie, die toxische Lösungsmittel eliminiert. Das Unternehmen erreicht über 90% Materialrückgewinnungsraten und bietet wettbewerbsfähige Preise im Vergleich zum Asian Metal Index. Durch sein Lohnverarbeitungsmodell können Kunden ihre dedizierten Produktionslinien in der Anlage in Marion nutzen, was langfristig die Kosten unter die asiatischen Marktpreise senken kann.

Positive
  • Achieved ultra-high purity production capabilities (99.99% - 99.999%) for critical minerals
  • Over 90% material recovery rate from processed feedstock
  • Competitive pricing with Asian Metal Index
  • Significant production capacity expansion from 200 to 4,400 metric tons annually
  • Innovative tolling model allowing customers to capitalize dedicated production lines
  • Environmentally friendly aqueous chemistry process eliminating toxic solvents
  • Ability to process both recycled and virgin ore materials
  • Potential to reduce U.S. dependence on Asian supply chains by up to 100%
Negative
  • Current production limited to 200 metric tons annually at Noblesville facility
  • Larger-scale Marion facility not operational until 2026
  • Still in trial shipment phase for 99.99%+ pure oxides

Insights

ReElement's achievement in domestic rare earth refining creates strategic supply chain advantages with significant commercial and defense implications.

ReElement's announcement represents a significant technological breakthrough in the U.S. critical minerals landscape. The company has achieved what few others have managed: economically viable domestic refining of high-purity rare earth elements (REEs) at 99.99%-99.999% purity levels. This is technically challenging and traditionally dominated by Chinese refiners.

Their focus on heavy rare earth elements is particularly noteworthy. Elements like Terbium and Gadolinium are crucial for defense applications and advanced manufacturing but have been almost exclusively refined in Asia. The ability to process both recycled content and virgin ores demonstrates remarkable technical versatility in their chromatographic separation platform.

What sets their technology apart is the aqueous chemistry approach, eliminating hazardous organic solvents typically used in traditional solvent extraction. This provides environmental advantages while simultaneously lowering operating costs. Their modular chromatography system replaces the hundreds of mixer-settlers required in conventional separation processes, dramatically reducing capital expenditure requirements for scaling.

The transition from their Noblesville facility (200 metric ton capacity) to the much larger Marion facility (4,400 metric ton capacity) in 2026 represents a 22x increase in potential production volume. Their claim of 90%+ recovery rates from recycled material is impressive, as yields are typically a major challenge in REE processing.

The ability to price competitively with the Asian Metal Index while maintaining U.S. production is a remarkable achievement, considering historically higher domestic operating costs. Their innovative tolling model for customer-capitalized production lines demonstrates a creative approach to financing expansion while securing long-term contracts.

ReElement is currently producing high purity products from both recycled content and virgin ores, specifically heavy rare earth and defense-critical elements in the U.S.

Current focus of high purity outputs are Yttrium (Y), Gadolinium (Gd), Samarium (Sm) Germanium (Ge), Gallium (Ga) and Terbium (Tb), all competitively priced with Asian Metal index

ReElement's multi-mineral, multi-feedstock refining platform is the only rare earth oxide and defense mineral producer able to economically separate and refine heavy rare earth elements in the U.S.

FISHERS, IN / / June 30, 2025 / American Resources Corporation (NASDAQ:) ("American Resources") along with its holding in ReElement Technologies Corporation ("ReElement"), a leading U.S. innovator in rare earth element (REE) and critical mineral refining, is pleased to announce additional milestones in its commercial readiness. The company has expanded refining capabilities to supply ultra-high purity separated elements (99.99% to 99.999%) tailored for both the domestic defense sector and advanced manufacturing supply chains.

ReElement has commenced trial shipments of 99.99%+ pure oxides to qualified defense and commercial partners. These shipments represent a critical step in establishing long-term domestic supply agreements, and ReElement is currently accepting orders for such highly refined products. With its modularly-scalable platform and growing demand for domestically sourced materials, ReElement's current production is based out of its Noblesville, Indiana facility, with larger-scale production to transition to its 400,000 square foot facility in Marion, Indiana in the beginning of 2026.

Mark Jensen, CEO and Chairman of ReElement, commented, "We've received significant demand for high purity separated oxides, and I commend our team for rising to the challenge. We are actively collaborating with multiple defense primes and commercial partners who both supply recyclable material from existing operations and require additional virgin material sourced through our ore-based feedstock relationships. ReElement continues to showcase how critical midstream refining is to unlocking the domestic critical mineral supply chain. Our platform is built on economically viable, advanced process engineering that transforms both recycled and virgin inputs into ultra-high-purity, manufacturing-grade products. We also believe it is important to not only supply such materials at required quality but also at prices that are globally competitive with Asian Metal Index pricing. We welcome opportunities to recycle and refine materials from any domestic or international producer that wants to collaborate in protecting their long-term supply chain."

ReElement's refining platform is the necessary innovation to reshore critical mineral refining and designed to not only match but often exceed purity levels - while also maintain competitive pricing with our Asian competitors. On average, we recover over 90% of the material processed at our facility, returning it to our feedstock partners as high-quality, usable product. In certain cases, through recycled feedstock alone, we can reduce U.S. dependence on Asian supply chains by more than 50% - and by up to 100% when factoring in our ability to refine materials sourced from virgin ore through our established feedstock relationships.

ReElement Production Capacity

  • ReElement's Noblesville, IN facility is actively expanding its modular refining capacity to support up to 200 metric tons annually of separated and purified rare earth and critical minerals, ranging from 99.5% to 99.999% purity.

  • ReElement's Marion, IN facility is advancing development in coordination with its financing partners and customers, targeting initial capacity of up to 4,400 metric tons per year of separated and purified rare earth and critical minerals, with scalable expansion based on feedstock availability and market demand.

ReElement Tolling Model

  • ReElement is collaborating with customers seeking to reduce the long-term cost of separated and purified rare earth and critical minerals by enabling them to capitalize their own dedicated production lines within ReElement's Marion, IN facility. These lines will be custom-designed and operated by ReElement under a tolling model, allowing customers to benefit from significant pricing discounts until their capital investment is fully amortized. Following amortization, the tolling model is expected to continue delivering materials at a cost below prevailing Asian Metal Index pricing.

ReElement welcomes inquiries from partners seeking to establish a secure and sustainable supply chain using both recycled or virgin ore materials.

ReElement's Technological Edge: Chromatographic Separation and Purification

ReElement employs continuous chromatography, a breakthrough in rare earth separation and purification that delivers:

  • Aqueous Chemistry - Eliminates the need for toxic and hazardous organic solvents, making the process safer, less expensive and more environmentally friendly.

  • Lower Capital Expenditures - A few chromatography units can replace hundreds or even thousands of mixer-settlers to achieve the same throughput and product requirements.

  • High Versatility - An intrinsic-parameter-based design and predictive simulation tools allow for rapid, adaptable refining across various feedstocks and production scales.

  • Modular and Scalable Capacity - Easily expands processing volumes in alignment with growing feedstock availability.

  • Localized Processing - Reduces the need for raw ore transportation across the globe, strengthening supply chain security and efficiency.

About ReElement Technologies Corporation

ReElement Technologies Corporation, a portfolio company of American Resources Corporation (NASDAQ:AREC), is a leading provider of high-performance refining capacity for rare earth and critical battery elements. Its multi-mineral, multi-feedstock platform technology focuses on the refining of recycled material from rare earth permanent magnets and lithium-ion batteries, concentrated ores and brines, as well as coal-based waste streams and byproducts to create a cost effective and environmentally-safe, circular supply chain. ReElement has developed its innovative and scalable "Powered by ReElement" process which collaboratively utilizes its exclusively licensed intellectual property within its partners' material processing flow sheets to more efficiently support the global supply chain's growing demand for magnet and battery-grade products. For more information visit or connect with the Company on , , and .

Learn more about ReElement Technologies' process and technology here - .

About American Resources Corporation (NASDAQ: AREC)

American Resources Corporation is a leader in the critical mineral supply chain, developing innovative solutions both upstream and downstream of the refining process. The company and its affiliates focus on the extraction and processing of metallurgical carbon and iron ore, essential ingredients in steelmaking, as well as critical and rare earth minerals for the electrification market and recycled metals.

Leveraging its affiliation and former parent status of ReElement Technologies Corporation, a leading provider of high-performance refining capacity for rare earth and critical battery elements, American Resources is investing in and developing efficient upstream and downstream critical mineral operations. These operations include mining interests in conventional and unconventional sources, recycling, and manufacturing.

American Resources has established a nimble, low-cost business model centered on growth, which provides a significant opportunity to scale its portfolio of assets to meet the growing global infrastructure and electrification markets while also continuing to acquire operations and significantly reduce their legacy industry risks. Its streamlined and efficient operations are able to maximize margins while reducing costs. For more information visit or connect with the Company on , , and .

Special Note Regarding Forward-Looking Statements

This press release contains "forward-looking statements" within the meaning of the Private Securities Litigation Reform Act of 1995. Forward-looking statements involve known and unknown risks, uncertainties, and other important factors that could cause the Company's actual results, performance, or achievements or industry results to differ materially from any future results, performance, or achievements expressed or implied by these forward-looking statements. These statements are subject to a number of risks and uncertainties, many of which are beyond American Resources Corporation's control. The words "believes", "may", "will", "should", "would", "could", "continue", "seeks", "anticipates", "plans", "expects", "intends", "estimates", or similar expressions are intended to identify forward-looking statements, although not all forward-looking statements contain such identifying words. Any forward-looking statements included in this press release are made only as of the date of this release. The Company does not undertake any obligation to update or supplement any forward-looking statements to reflect subsequent events or circumstances. The Company cannot assure you that the projected results or events will be achieved.

Investor Contact:

JTC Team, LLC
Jenene Thomas
(908) 824 - 0775
[email protected]

Media Inquiries:

Marjorie Weisskohl
703-587-1532
[email protected]

Company Contact:

Mark LaVerghetta
317-855-9926 ext. 0
[email protected]

SOURCE: American Resources Corporation



View the original on ACCESS Newswire

FAQ

What purity levels can ReElement Technologies achieve for rare earth elements?

ReElement Technologies can produce ultra-high purity separated elements ranging from 99.99% to 99.999% purity levels.

What is the production capacity of ReElement's facilities?

The Noblesville facility can produce up to 200 metric tons annually, while the upcoming Marion facility will have an initial capacity of up to 4,400 metric tons per year.

Which rare earth elements does ReElement Technologies (NASDAQ:AREC) currently produce?

ReElement currently produces high-purity Yttrium, Gadolinium, Samarium, Germanium, Gallium, and Terbium.

How does ReElement's tolling model work?

Customers can capitalize their own dedicated production lines within ReElement's Marion facility, receiving pricing discounts until their capital investment is amortized, with continued below-market pricing afterward.

What is the recovery rate of ReElement's refining process?

ReElement achieves over 90% recovery rate of processed materials, returning them as high-quality, usable products.

When will ReElement's Marion, Indiana facility begin operations?

The Marion facility is scheduled to begin operations in the beginning of 2026.

How does ReElement's technology differ from traditional rare earth processing?

ReElement uses continuous chromatography with aqueous chemistry, eliminating toxic solvents and requiring fewer processing units than traditional mixer-settlers.
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