Energy Fuels Now Producing Heavy Rare Earth Element Oxides
Energy Fuels (NYSE:UUUU) has begun producing heavy rare earth element (HREE) oxides at pilot scale at its White Mesa Mill in Utah, marking the only U.S. production from mined ores at a commercial facility. The company expects to produce its first kilogram of Dysprosium oxide within 30 days, followed by 15 kg by September 2025.
The company plans to commence commercial-scale production of Dysprosium, Terbium, and Samarium oxides by Q4 2026 from existing sources and potentially by Q4 2027 from its Donald Project in Australia. The Donald Project contains significant HREE concentrations, with projected Phase 1 production of 7,100 tonnes of rare earth element concentrate annually, representing 250% of U.S. Samarium requirements, 23% of Terbium, and 34% of Dysprosium needs.
Energy Fuels (NYSE:UUUU) ha iniziato la produzione su scala pilota di ossidi di elementi delle terre rare pesanti (HREE) presso il suo White Mesa Mill nello Utah, rappresentando l'unica produzione statunitense da minerali estratti in un impianto commerciale. L'azienda prevede di produrre il primo chilogrammo di ossido di Disprosio entro 30 giorni, seguito da 15 kg entro settembre 2025.
L'azienda intende avviare la produzione commerciale di ossidi di Disprosio, Terbio e Samario entro il quarto trimestre del 2026 da fonti esistenti e potenzialmente entro il quarto trimestre del 2027 dal suo progetto Donald in Australia. Il progetto Donald contiene concentrazioni significative di HREE, con una produzione prevista nella Fase 1 di 7.100 tonnellate di concentrato di elementi delle terre rare all'anno, rappresentando il 250% del fabbisogno statunitense di Samario, il 23% del Terbio e il 34% del Disprosio.
Energy Fuels (NYSE:UUUU) ha comenzado a producir óxidos de elementos de tierras raras pesadas (HREE) a escala piloto en su planta White Mesa Mill en Utah, siendo la única producción en EE.UU. a partir de minerales extraídos en una instalación comercial. La compañía espera producir su primer kilogramo de óxido de Disprosio en 30 días, seguido de 15 kg para septiembre de 2025.
La empresa planea iniciar la producción a escala comercial de óxidos de Disprosio, Terbio y Samario para el cuarto trimestre de 2026 a partir de fuentes existentes y posiblemente para el cuarto trimestre de 2027 desde su proyecto Donald en Australia. El proyecto Donald contiene concentraciones significativas de HREE, con una producción estimada en la Fase 1 de 7.100 toneladas de concentrado de elementos de tierras raras anualmente, representando el 250% de los requerimientos de Samario en EE.UU., el 23% de Terbio y el 34% de Disprosio.
Energy Fuels (NYSE:UUUU)� 유타 주의 White Mesa Mill에서 중희토류 원소(HREE) 산화물을 파일� 규모� 생산하기 시작했으�, 이는 채굴� 광석에서 상업 시설� 생산되는 미국 � 유일� 사례입니�. 회사� 30� 이내� � 번째 1킬로그램� 디스프로� 산화�� 생산� 예정이며, 이후 2025� 9월까지 15kg� 생산� 계획입니�.
회사� 기존 자원에서 2026� 4분기까지 디스프로�, 터븀, 사마� 산화물의 상업 규모 생산� 시작� 예정이며, 호주 도널� 프로젝트에서� 2027� 4분기까지 생산� 시작� 가능성� 있습니다. 도널� 프로젝트� 상당� HREE 농도� 포함하고 있으�, 1단계 생산량은 연간 7,100�� 희토� 원소 농축물로 예상되며, 이는 미국 사마� 수요� 250%, 터븀� 23%, 디스프로� 수요� 34%� 해당합니�.
Energy Fuels (NYSE:UUUU) a commencé la production à l'échelle pilote d'oxydes d'éléments de terres rares lourdes (HREE) dans son usine White Mesa Mill en Utah, marquant la seule production américaine à partir de minerais extraits dans une installation commerciale. La société prévoit de produire son premier kilogramme d'oxyde de Dysprosium dans les 30 jours, suivi de 15 kg d'ici septembre 2025.
La société prévoit de lancer la production à l'échelle commerciale d'oxydes de Dysprosium, Terbium et Samarium d'ici le 4e trimestre 2026 à partir de sources existantes, et potentiellement d'ici le 4e trimestre 2027 depuis son projet Donald en Australie. Le projet Donald contient des concentrations significatives de HREE, avec une production prévue en phase 1 de 7 100 tonnes de concentré d'éléments de terres rares par an, représentant 250 % des besoins américains en Samarium, 23 % en Terbium et 34 % en Dysprosium.
Energy Fuels (NYSE:UUUU) hat mit der Pilotproduktion von schweren Seltenen Erden (HREE) Oxiden in seiner White Mesa Mill in Utah begonnen und stellt damit die einzige US-amerikanische Produktion aus abgebauten Erzen in einer kommerziellen Anlage dar. Das Unternehmen erwartet, innerhalb von 30 Tagen das erste Kilogramm Dysprosiumoxid herzustellen, gefolgt von 15 kg bis September 2025.
Das Unternehmen plant, die kommerzielle Produktion von Dysprosium-, Terbium- und Samariumoxiden bis zum vierten Quartal 2026 aus bestehenden Quellen aufzunehmen und möglicherweise bis zum vierten Quartal 2027 aus seinem Donald-Projekt in Australien. Das Donald-Projekt enthält bedeutende HREE-Konzentrationen mit einer prognostizierten Phase-1-Produktion von 7.100 Tonnen Seltene-Erden-Konzentrat jährlich, was 250 % des US-amerikanischen Samarium-Bedarfs, 23 % des Terbium-Bedarfs und 34 % des Dysprosium-Bedarfs entspricht.
- First and only U.S. company producing separated HREE oxides from commercial rare earth ores
- Donald Project to provide 7,100 tonnes of rare earth concentrate annually in Phase 1, expanding to 13,000 tonnes in Phase 2
- Production could meet significant portions of U.S. requirements: 250% of Samarium, 23% of Terbium, and 34% of Dysprosium needs
- Pilot production achieving high purity levels of 99.5-99.9% for Dysprosium oxide
- Multiple growth projects in pipeline including Toliara Project (Madagascar) and Bahia Project (Brazil) targeted for 2028-2029
- Commercial production not expected until Q4 2026 at earliest
- Donald Project production decision still pending for 2025
- Madagascar government approvals and stability arrangements still required for Toliara Project
Insights
Energy Fuels advances U.S. rare earth supply chain with pilot HREE production, positioning for commercial output by 2026-2027.
Energy Fuels has achieved a significant milestone by initiating pilot-scale production of heavy rare earth element (HREE) oxides at its White Mesa Mill in Utah—becoming the only U.S. facility producing separated HREE oxides from commercial ores. The company is currently producing high-purity Dysprosium (Dy) oxide at 99.5-99.9% purity, with its first kilogram expected within 30 days.
The production roadmap is methodically structured: approximately 15kg of Dy oxide will be produced through September 2025, generating sufficient residuals to feed a Terbium (Tb) circuit starting October 2025. By November 2025, the company expects to have produced 1kg of Tb, followed by Samarium (Sm) oxide pilot production beginning January 2026.
What makes this development particularly valuable is the strategic importance of HREEs in high-performance applications. Terbium and Dysprosium are critical components for rare earth magnets operating at elevated temperatures—essential for electric vehicles, wind turbines, and defense technologies. These elements typically command premium prices compared to light rare earths due to their scarcity and processing complexity.
The company's Donald Project in Australia represents a particularly valuable asset in this ecosystem. Unlike typical bastnaesite ores containing just 0.03% Dysprosium, the Donald Project's concentrate contains 2.15% Dy—a 70× higher concentration. At planned production rates, this single project could supply 34% of current U.S. Dysprosium requirements and 23% of Terbium needs, significantly reducing dependence on Chinese supplies.
The separation technology being developed has broader applications beyond mining, as it can be applied to recycled materials and various rare earth concentrates, positioning Energy Fuels as a versatile processor in the emerging U.S. rare earth supply chain.
Energy Fuels has commenced producing heavy rare earth element oxides at its White Mesa Mill at pilot scale, and could be in a position to produce separated heavy rare earth oxides on a commercial scale as early as Q4 2026 from existing feed sources and, if a production decision is made in 2025, from its permitted Donald Project by the end of 2027, thereby providing much-needed
Energy Fuels is now in the process of producing Dysprosium ("Dy") oxide, at a minimum purity of
Assuming the pilot scale production continues to be successful, the Company could be in a position to produce Dy, Tb and Sm on a commercial scale at its existing Phase 1 rare earth element separation circuit at the Mill, with minor modifications, as early as Q4, 2026 from existing feed sources and, if a production decision is made in 2025, as early as Q4 2027 from its permitted Donald Project in
Unlike others who are experimenting with HREE production via recycling, Energy Fuels is the only
"Energy Fuels is in a unique position to produce the heavy rare earth oxides needed by other
The Company's Donald Project joint venture in
Chalmers continued: "And, of course, we also have the Toliara Project in
The Company's HREE production would represent the only commercial scale heavy rare earth element production in
Qualified Person Statement
The scientific and technical information disclosed in this news release was reviewed and approved byDaniel D. Kapostasy, PG, Registered Member SME and Vice President, Technical Services for the Company, who is a "Qualified Person" as defined in S-K 1300 and National Instrument 43-101.
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